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Article
Publication date: 19 September 2023

Xingbing Yang, Xinye Wang, Shuang Huang, Xin Liu, Xiang Huang and Ting Lei

In this study, solid formaldehyde, benzoguanamine and butanol were used to synthesize butylated benzo-amino resin by one-step-two-stage method.

Abstract

Purpose

In this study, solid formaldehyde, benzoguanamine and butanol were used to synthesize butylated benzo-amino resin by one-step-two-stage method.

Design/methodology/approach

This research first examined the influence of solid formaldehyde content on the hydroxymethylation phase. Subsequently, the effects of butanol content, etherification time and hydrochloric acid content on the formation of benzo-amino resin during the etherification stage were studied in detail. In addition, the reaction process was further analyzed through interval sampling withdrawing during the hydroxymethylation and etherification stages. Finally, the synthesized benzo-amino resins were used in the production of high solid content polyester and acrylic coatings and the properties of that were also evaluated.

Findings

Based on the experimental findings, the authors have successfully determined the optimal process conditions for the one-step-two-stage method in this study. The hydroxymethylation stage demonstrated the most favorable outcomes at a reaction temperature of 60°C and a pH of 8.5. Similarly, for the etherification stage, the optimal conditions were achieved at a temperature of 45°C and a pH of 4.5. Furthermore, the investigation revealed that a ratio of benzoguanamine to solid formaldehyde to n-butanol, specifically at 1:5.2:15, produced the best results. The performance of the resulting etherified benzo-amino resin was thoroughly evaluated in high solid content coatings, and it exhibited promising characteristics. Notably, there was a significant enhancement in the water resistance, solvent resistance and glossiness of canned iron printing varnish coatings.

Originality/value

Amino resin, a versatile chemical compound widely used in various industries, presents challenges in terms of sustainability and operational efficiency when synthesized using conventional methods, primarily relying on a 37% formaldehyde solution. To address these challenges, the authors propose a novel approach in this study that combines the advantages of the solid formaldehyde with a two-stage catalytic one-step synthesis process. The primary objective of this research is to minimize the environmental impact associated with amino resin synthesis, optimize resource utilization and enhance the economic feasibility for its industrial implementation. By adopting this alternative approach, the authors aim to contribute toward a more sustainable and efficient production of amino resin.

Details

Pigment & Resin Technology, vol. ahead-of-print no. ahead-of-print
Type: Research Article
ISSN: 0369-9420

Keywords

Article
Publication date: 4 October 2011

Chi Chung Ng, Monica Savalani and Hau Chung Man

Magnesium has been considered as a new generation of bioactive and biodegradable implant for orthopaedic applications because of its prominent properties including superior…

2318

Abstract

Purpose

Magnesium has been considered as a new generation of bioactive and biodegradable implant for orthopaedic applications because of its prominent properties including superior biocompatibility, biodegradability and proper mechanical stiffness. For the direct production of custom biomedical implants, selective laser melting (SLM) has been investigated to fabricate pure magnesium and its resultant properties. The primary objective of this paper is to identify the most appropriate mode of irradiation for the melting of pure magnesium powders due to its reactive properties. This study focuses on investigating the interaction between the laser source and the magnesium powders by varying the SLM parameters of the laser power and scan speed under continuous or pulse mode conditions.

Design/methodology/approach

Single magnesium tracks were fabricated under different processing conditions using SLM, in order to evaluate the effects of processing parameters on the dimension and surface morphology of the achieved parts. The digital images of the tracks were used to analyze the geometrical features in terms of melting width and depth. In addition, scanning electron images were also studied to understanding the selective melting mechanism.

Findings

Magnesium tracks were successfully fabricated using SLM. Results showed that the dimension, surface morphology and the oxygen pick‐up of the laser‐melted tracks are strongly dependent on the mode of irradiation and processing parameters.

Originality/value

This work is a first step towards magnesium fabrication using SLM technique. The experimental results represent an important step in understanding the magnesium under an Nd:YAG laser irradiation, which provides the basis of behavior for follow‐on research and experiments.

Details

Rapid Prototyping Journal, vol. 17 no. 6
Type: Research Article
ISSN: 1355-2546

Keywords

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