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This paper aims to present an accurate magnetic equivalent circuit for modeling the cylindrical electromagnet so that by analyzing it, the magnetic flux density in different parts of the electromagnet, as well as its lifting force, can be calculated.

The structure of the electromagnet is divided into parts that can be modeled by lumped element parameters. Mathematical equations for calculating these elements are presented and proved. The axial symmetry of the cylindrical electromagnet made it possible to use planar circuits for its modeling. To increase the accuracy of the proposed equivalent circuit, attention has been paid to the leakage flux as well as the nonlinear behavior of the ferromagnetic core. Also, the curvature of the magnetic flux path is considered in the calculation of the corner permeances of the core.

The magnetic flux density in different parts of the electromagnet was calculated using nodal analysis of the circuit and compared to the results of the finite element method. Also, a test bed was established to measure the lifting force of the electromagnet. Comparing the results shows a difference of less than 3% which indicate the good accuracy of the proposed circuit. In addition, due to the curvature of the flux path, there is a no-flux region in the center of the disk, the extent of which depends on the thickness of the disk and the diameter of the middle leg.

Magnetic equivalent circuit is a new contribution to analyze the cylindrical electromagnet and calculate its lifting force with good accuracy. The circuit lumped elements can be quickly calculated using mathematical equations and software such as MATLAB according to the actual path of the magnetic flux. Compared to other methods, the proposed circuit analyzes the electromagnet in a shorter period of time. This is the most important advantage of the proposed circuit model.

The aim of this paper is to provide a simple yet accurate and efficient geometric method for thermal homogenization of impregnated and non-impregnated coil winding technologies based on the concept of thermal resistance.

For regular windings, the periodic microscopic cell in the winding space is identified. Also, for irregular windings, the average microscopic cell of the winding is determined. An approximation is used to calculate the thermal resistance of the winding cell. Based on this approximation, the winding insulation is considered as a circular ring around the wire. Mathematical equations are obtained to calculate the equivalent thermal resistance of the cell. The equivalent thermal conductivity of the winding is calculated using equivalent thermal resistance of the cell. Winding thermal homogenization is completed by determining the equivalent thermal properties of the cell.

The thermal pattern of different windings is simulated and compared with the results of different homogenization methods. The results show that the proposed method is applicable for a wide range of windings in terms of winding scheme, packing factor and winding insulation. Also, the results show that the proposed method is more accurate than other winding homogenization methods in calculating the equivalent thermal conductivity of the winding.

In this paper, the change of electrical resistance of the winding with temperature and thermal contact between the sub-components are ignored. Also, liquid insulators, such as oils, and rectangular wires were not investigated. Research in these topics is considered as future work.

Unlike other homogenization methods, the proposed method can be applied to non-impregnated and irregular windings. Also, compared to other homogenization methods, the proposed method has a simpler formulation that makes it easier to program and implement. All of these indicate the efficiency of the proposed method in the thermal analysis of the winding.

An excessive increase in temperature will reduce the lifespan and even burn the coil. The variety of materials in the structure of the electromagnet along with its multi-layer winding creates a complex and heterogeneous thermal structure. There are very few researches that are completely focused on the thermal analysis of electromagnets. The purpose of this paper is to provide an accurate, yet fast and simple method for the thermal analysis of cylindrical electromagnets in both transient and steady-state modes. For this purpose, a thermal equivalent circuit (TEC) is presented based on the nodding approach.

The results of TEC analysis of cylindrical electromagnet, for two orthogonal and orthocyclic winding coil technologies, were compared with the results of the thermal simulation in COMSOL. The authors also built a laboratory model of the cylindrical electromagnet, similar to those analyzed and simulated, and measured the temperature in different parts of it.

The comparison of the results obtained from different methods for the thermal analysis of the cylindrical electromagnet indicates that the proposed TEC has an error of less than 2%. The simplicity and high accuracy of the results are the most important advantages of the proposed TEC.

Comparing the information and results related to winding schemes, indicates that the orthogonal winding has less cost and weight due to the shorter length of the wire used. On the other hand, orthocyclic winding generates lower temperature and has more lifting force, and is simpler to implement. Therefore, in practice, orthocyclic winding technology is usually used.